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ATO 1240 ......3.5 CREDITS........SPRING 2013
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Instructor:
Art Koudelka
121 Automotive Building
Phone: 815-224-0220
Fax: 815-224-0492
E-Mail: Art_Koudelka@ivcc.edu
Office Hours
: Class Meets:M 7:30 - 8:00 & 12:00- 12:30 & 5:30 - 6:00 T 8:00 - 9:50 (Lecture)
T 7:30 - 8:00 & 10:00 - 10:30 T 10:30 - 1:00 (Lab 1)
W 7:30 - 8:00 & 1:00 - 2:00 Th 9:00 - 11:30 (Lab 2)
Th 7:30 - 8:00 & 11:30 - 12:30
Course Purpose
:This course includes information relative to clutches, manual transmissions and differentials on front wheel drive and rear wheel drive vehicles. The course will study of the operation, service and rebuilding of constant mesh, fully synchronized manual transmissions and transaxles.
Required Text:
Jack Erjavec. Manual Transmissions and Transaxles. 5th Edition Delmar Publishers, Inc., 2011.
Attendance Policy:
Attendance is required for all classroom (lecture) and lab meetings.
Students will be dropped/withdrawn from this course on their 5th absence.
Grading:
Your final grade will be computed from the classroom (50%), the lab (40%) and your instructor's subjective evaluation (10%).
A. Classroom......50%
Points %
1.
Quizzes*
150 47
2. Chapter Summaries*
70
22
3. Final
Exam
100
31
320
100
______________________________________________________________________________
1A. Quizzes
There will be four announced quizzes. Make-up quizzes must
be done within one week of your absence during the instructor's office hours.
If
not, zero points will be marked down for your score.
2A. Chapter Summaries
Thirteen chapters will be assigned to read from your textbook. The student
will be required to write a three page chapter summary for
each chapter.
Homework will not be accepted late! All
chapter summaries must be written in ink and only on one side of the paper. ______________________________________________________________________________
Chapter Topic Due Date
1 Manual Drive Trains and Axles 1/22/2013
3 Clutches 1/29/2013
3 (sm) Servicing Clutches 2/05/2013
4 Manual Transmissions 2/12/2013
4 (sm) Servicing Transmissions 2/19/2013
6 Driveshafts & U-Joints 2/26/2013
6 (sm) Servicing Driveshafts 3/05/2013
5 Front Drive Axles 3/19/2013
5 (sm) Servicing Front Drive Axles 3/26/2013
7 Differentials & Drive Axles 4/02/2013
7 (sm) Servicing Differentials 4/09/2013
10 Drivetrain Electrical Systems 4/16/2013
10 (sm)
Servicing Drivetrain Elec. Systems
4/23/2013
(sm) = Shop Manual
Tardiness Policy:
Every time the student is late for a classroom or lab session, 10 points will be deducted from the student's total possible points. No excuses will be allowed.
B. Lab......40%
ATO 1240 Lab Objectives
Objective Description Points
1. Identifix Worksheet Packet 15
2.
Remove, Inspect and Replace a flywheel, clutch disc,
pressure plate, throw-out bearing and pilot bearing.
15
3. Remove and replace a RWD manual transmission 15
4.
Disassemble & Reassemble a manual transmission
25
a. clean, inspect and replace all components
b. parts I.D.
c. diagram power flow
d. calculate gear ratios
e. measure end-play
5.
Disassemble & Reassemble a (FWD) transaxle 25
a. clean, inspect and replace all components
b. parts I.D.
c. diagram power flow
d. calculate gear ratios
e. remove and replace differential assembly
f. measure shaft end play/preload
6. Remove and replace a (FWD) manual transaxle 15
7. Insect, remove and replace a (RWD) drive shaft 10
8. Inspect, remove and replace a universal joint 10
9. Measure drive shaft angle & run-out 10
10. Remove and replace a FWD half shaft 10
11.
Disassemble a half shaft
10
a. replace CV boot
b. remove and replace CV joint
c. tighten boot clamps using proper method
12. Drain & Refill Differential, Check Differential Noise 8
13. Remove & Replace axle shafts, seals, bearing and retainer. 9
14. Pinion oil seal replacement 9
15.
Overhaul General Motors Integral Carrier
differential
25
a. check pinion preload
b. check backlash & ring gear run-out
c. measure axle shaft end-play
d. teardown, clean & inspect all parts
e. set pinion depth, pinion preload and backlash
16.
Overhaul Ford Removable Carrier differential
25
a. check pinion preload
b. check backlash & ring gear run-out
c. teardown, clean & inspect all parts
d. set pinion depth, preload & backlash
17.
Remove, inspect and replace (4WD) front drive axle knuckles
and driving shafts
10
18.
Remove, inspect and replace front wheel bearings
and locking hubs
(4wd)
10
256
C. Subjective Evaluation.......10%
1. Worth 64 points based on the following:
a. work attitude
b. initiative
c. cooperation
d. practices safety
e. follows directions
f. cleans-up shop
g. tardiness
h. attitude
SAFETY GLASSES MUST BE WORN AT ALL TIMES WHEN IN THE
AUTOMOTIVE LABORATORY. IT IS THE STUDENTS RESPONSIBILITY
TO HAVE HIS/HER SAFETY GLASSES ON AT ALL TIMES. IF THE
STUDENT IS NOT WEARING SAFETY GLASSES HE/SHE WILL NOT BE
PERMITTED TO STAY IN THE LABORATORY. HE/SHE WILL BE
MARKED ABSENT AND WILL HAVE TO MAKE UP THE LAB OBJECTIVES.
______________________________________________________________________________
ATTENDANCE IS MANDATORY, UNLESS EXCUSED FOR A VERY GOOD
REASON BY THE INSTRUCTOR. (20 Points will be deducted for each unexcused
absence).
______________________________________________________________________________
Final Grade:
Points
1.
Classroom
320
2. Lab
256
3. Subjective
Evaluation
64
640
Grading Scale
A = 640 - 576 (90%)
B = 575 - 512 (80%)
C = 511 - 448 (70%)
D = 447 - 384 (60%)
F = 383 and below
Disability Statement:
If you need
support or assistance because of a disability, you may be eligible for academic
accommodations through the Special Populations office. Stop by office B-204 or
call (815) 224-0284
Financial Aid Statement:
Withdrawal from
a course can affect financial aid. Students who receive financial aid should
see an advisor in the Financial Aid Office before withdrawing from a course.
Important dates: (mark your calendar)
January 21.............................College Closed (Martin Luther King, Jr. Day)
February 1.............................Last Day to apply for Spring Graduation
February 18...........................College Closed (All Presidents Day)
March 8.................................College Closed (Faculty Development Day)
March 11 - 15........................College Closed (Spring Break)
April 1....................................Summer School Registration Begins
April 11..................................Last day for student withdrawal
May 14..................................Final Exam
